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Level 3 · Engineering Details

NEXUS CORE

A production-development reference for component architecture, material selection, manufacturing process and customization review.

PROJECT-SPECIFIC ENGINEERING VALIDATION REQUIRED
NEXUS CORE complete product engineering reference
Design illustration
Component detail

Each layer has a defined role.

01

Lid

Sensor-ready closure direction · engineering review required. Opening geometry, drinking access, cleaning access and assembly are reviewed against the intended use case.

02

Seal

Food-contact silicone direction. Compound, temperature range, compression and leak-test protocol are selected and verified for the final closure.

03

Inner vessel

316L matte stainless-steel direction, scratch-resistant engineering polymer and translucent optical sensor window. Food-contact surface, polishing or coating route and wall construction require supplier specification and sample approval.

04

Outer body

Double-wall vacuum direction · thermal performance confirmed by project testing. Wall thickness, forming tolerance and finish build are confirmed during engineering and sampling.

05

Base

Project-specific anti-slip pad or formed base direction. Attachment, drainage and cleaning access are reviewed before tooling.

06

Sensor module

Built-in chip and sensor placement are isolated from the liquid path inside a protected enclosure. Exact sensor set and accuracy remain project-specific.

07

Power and connection

Rechargeable power and Bluetooth synchronization directions use established components. Runtime, charging method and connection behaviour require prototype validation.

Manufacturing route

Established processes, selected for the actual product.

Stainless-steel deep drawing, neck forming and project-specific welding / vacuum assembly. Tooling, tolerances, assembly sequence and validation plan are confirmed for the approved project specification.

Surface options
Powder coating, matte, gloss, brushed or project-selected CMF direction; electro-polishing where appropriate.
Decoration
Silk screen, pad print, laser engraving or UV print after artwork and adhesion review.
Packaging
White box, gift box or custom colour box with project-specific insert and protection.
Testing
Closure, leak, drop, thermal and material tests are defined according to the selected construction; no unverified result is claimed online.
Custom development

Configure the visible product and the system behind it.

  • Body and component colour matching
  • Logo position and decoration process
  • Lid, straw, handle or carry accessory direction
  • Surface finish and tactile treatment
  • Individual and shipping packaging
  • Sensor, light, power and connection configuration

Design illustration. Component layouts and renders require project-specific engineering validation.